What is Gidarc®?
Gidarc® (the successor to iWeld) is a software and hardware platform that enables welding tasks to be carried out autonomously using robots or CNC machines. Autonomy in manufacturing processes is achieved by combining process knowledge with advanced sensor technology and real-time data analysis. Welding can be carried out in a more autonomous, efficient and traceable way, which helps to increase productivity, quality and flexibility in manufacturing. It also reduces reliance on highly skilled workers.
It has the potential for market transfer through licensing agreements with equipment manufacturers, robotics integrators, automation companies or industrial users who wish to use the solution in their production processes. The value proposal is geared towards the industrial use of technology, as well as the search for funding and promotion.
What problem does Guidarc® solve?
The manufacturing industry is facing a growing shortage of skilled welding staff, particularly in sectors with high production volumes and stringent quality requirements. Complex welding processes require technical expertise, involve long operating times and have automation problems when using conventional solutions.
Market potential
Gidarc® is designed for companies in the oil & gas, automotive, railway, shipbuilding, aerospace and other metalworking industries that require repeatable, traceable and highly productive welding processes. The solution is particularly attractive in production environments involving short runs, a high degree of customisation and a need to reduce reliance on expert welders.
What does TECNALIA offer with Gidarc®?
Gidarc® gives the industry a platform for control and autonomy in welding processes. Gidarc® synchronises both the production equipment – whether a robot or a CNC machine – and the welding process, in conjunction with the sensors that collect real-time data on the progress of the process.
The system scans the joints, recognises geometries and automatically calculates welding paths, enabling autonomous operation with minimal operator intervention. This technology improves process quality and repeatability; reduces rework; increases productivity and facilitates the digitalisation and smartification of manufacturing and welding processes. Furthermore, it is evolving towards hybrid additive manufacturing environments and laser technologies.